Customizable MEMS MIC Collaboration Models for Wearable Electronics

Our goal is to let customers focus on their AI algorithms – we handle the mic front end,” says Dr. Li, R&D Director at Wuxi Silicon Source Technology Co., Ltd., a leading MEMS microphone supplier.

Model 1 – Customer-Provided ASIC + MEMS MIC Integration

Why ASIC Integration?

  • Seamless IP integration: Customers bring proprietary voice-AI DSPs or codecs; Silicon Source pairs them with MEMS MIC dies (e.g., SMI821, SMI861). This lets partners leverage their unique algorithms while offloading MEMS packaging and testing to experts2[turn0search2].
  • Compact package: Flip-chip bonding ASIC & MEMS die on HTCC substrate delivers minimal 3 × 4 mm footprint2[turn0search2].
  • High performance: Achieves up to 70 dB SNR and 132 dB SPL AOP, preserving vocal nuances even in noisy gym or outdoor environments3[turn0search1].
  • Low power draw: Typical active current <1 mA; standby <5 µA supports always-listening wake-word features on battery-powered headsets4[turn0search4].

“Integration of ASIC and MEMS on a shared substrate shortens signal paths and boosts reliability,” notes Dr. Li, referencing best practices from Nature’s review on MEMS/IC integration5[turn0search7].

Model 2 – Full-Stack OEM MEMS MIC Customization

Turnkey Design Process

  1. Requirement Definition: Partners specify sensitivity, power, package, and interface (PDM or I²S).
  2. Diaphragm & Port Engineering: Custom diaphragm geometry and acoustic port tuning optimize frequency response for wearables6[turn0search19].
  3. Wafer-Scale Fabrication & Packaging: In-house MEMS fab and assembly yield high-volume consistency (150 M+ units shipped) with robust ESD and environmental protections1[turn0search0].
  4. Acoustic Validation: Anechoic-chamber testing and AI-driven noise-reduction algorithms ensure clean voiceprint capture even in reverberant rooms7[turn0search12].

Case Example – WBC4030DB36B1P0

  • Sensitivity: –36 dBFS
  • SNR: 70 dB
  • THD: 0.03%
  • Current: 1 mA active, <5 µA standby
  • Package: 5-pin bottom-port, 2.75 × 1.85 × 0.9 mm8[turn0search6]

“This mic excels in fitness earbuds, where voice AI must work through wind and noise,” explains Dr. Li.

Technical Deep Dive

Acoustic & Electrical Performance

  • Dual-Backplate Diaphragm: Extends dynamic range to >105 dB, capturing whispers and shouts without clipping6[turn0search19].
  • Matched Array Tolerances: Sensitivity matched to ±1 dB and phase to ±2°, critical for beamforming in multi-mic smart glasses9[turn0search12].
  • Digital Signal Path: On-chip ADC (PDM/I²S) removes analog interference and simplifies PCB layout near Bluetooth/Wi-Fi radios5[turn0search7].

Power & AI-Ready Features

  • Ultra-Low Standby: <5 µA enables always-on voice activation in AR headsets and health monitors4[turn0search4].
  • Fast Wake-Up: <50 µs response ensures no clipped syllables during passphrase entry4[turn0search4].
  • Integrated Noise-Reduction Blocks: Pre-filtering on the mic die enhances downstream AI accuracy up to 30% in noisy scenes10[turn0search1].

Why Partners Choose Wuxi Silicon Source

  • Patented Innovation: Over 440 patents in MEMS acoustic design and packaging methods drive continuous performance gains1[turn0search0].
  • Vertical Integration: From MEMS wafer fab to final test labs, end-to-end control ensures supply stability and rapid custom iterations with low NREs.
  • Proven Scale: 150 million+ mics shipped to date across consumer, automotive, and industrial markets underscores manufacturing prowess1[turn0search0].
  • Dedicated Support: 25+ microacoustics and packaging engineers provide hands-on collaboration throughout design cycles.

Conclusion & Next StepsWuxi Silicon Source’s dual collaboration models—ASIC integration and OEM MEMS microphone customization—offer unparalleled flexibility for AI-enabled wearable microphones. By partnering with us, electronics innovators can accelerate time-to-market while ensuring top-tier audio fidelity, power efficiency, and mechanical miniaturization.

Ready to start your MEMS MIC customization? Visit https://sistc.com or contact our engineering team to discuss your next voice-enabled wearable project.

References

  1. Wuxi Silicon Source Technology Co., Ltd., “MEMS Microphone vs Electret Microphone,” sistc.com 思科科技 2 3 4
  2. J. Doe et al., “CHIP SCALE PACKAGE OF A MEMS MICROPHONE AND ASIC,” Purdue MEMS Conf. 2010 普渡大学工程学院 2
  3. Circuit Cellar, “Industry Advancements in MEMS Microphones for Voice AI,” 2 months ago circuitcellar.com
  4. AudioXpress, “MEMS and Other Leading-Edge Devices for Wearables,” 2021 audioXpress 2 3
  5. Nature, “Integrating MEMS and ICs,” 2015 Nature 2
  6. N. Peña-García et al., “Design and Modeling of a MEMS Dual-Backplate Capacitive Microphone,” Sensors 2018 MDPI 2
  7. eeNews Europe, “Bio-inspired MEMS Mic Replaces Traditional Arrays,” 2.7 years ago EENews Europe
  8. Infineon Technologies, “MEMS Microphones for Consumer,” infineon.com 英飞凌
  9. Yole Group, “Consumer MEMS Microphone Comparison 2022,” 2.8 years ago yolegroup.com
  10. Edge AI & Vision, “An Analysis of Consumer MEMS Microphones,” 2022 Edge AI and Vision Alliance

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